Editors: Santosh Kumar, Virat Khanna

Thermal Spray Coatings: Materials, Techniques & Applications

eBook: US $69 Special Offer (PDF + Printed Copy): US $118
Printed Copy: US $83
Library License: US $276
ISBN: 978-981-5223-56-9 (Print)
ISBN: 978-981-5223-55-2 (Online)
Year of Publication: 2024
DOI: 10.2174/97898152235521240101

Introduction

This comprehensive book explores the techniques, materials, and real-world applications of thermal spray coatings across various industries, including power generation, aerospace, medical, and automotive sectors.

Readers will learn about the basic science and engineering aspects of thermal spray technology, its historical developments, and the diverse range of materials used, from metallic to ceramic materials, and nano-crystallization materials. Distinct thermal spray techniques are explained (flame spray, detonation-gun spray, high-velocity oxy-fuel spray, electric arc spray, plasma spray and cold spray). Chapters on advanced topics also give an understanding of crucial material properties such as high temperature corrosion, oxidation, erosion or wear resistance, and biocompatibility.

Key features

  • - Contributions from materials science experts with references for each topic
  • - Gives a comprehensive overview of materials and distinct spray techniques used in thermal coatings
  • - Dedicated chapters for applications of thermal coatings in different industries
  • - Covers recent trends and new advances such as surface modification techniques to improve functionality and performance

This book is intended as a resource for an in-depth understanding of the fundamentals and applications of thermal spray coatings for students, professionals and researchers in materials science and chemical engineering disciplines.

Readership

Students, professionals and researchers of materials science and engineering disciplines.

Preface

Thermal Spray Coatings: Materials, Techniques, and Applications is a comprehensive book that discusses the development, application, and future scope of thermal spray coatings. In this book, the authors try to explore the techniques, materials, and applications of thermal spray coatings in various industries, including power generation, aerospace, medical, and automotive.

The first chapter of the book is dedicated to the historical development of thermal spray coatings, providing a detailed account of the evolution of this technology. It also outlines the various types of thermal spray coatings and the materials used in their production. The second chapter discusses the latest trends in coatings, including the use of new materials and techniques to enhance the performance and durability of coatings. The third chapter focuses on reliable surface modification techniques and how they can be used to improve the functionality and performance of various materials. We explore the different types of surface modification techniques, including thermal spray coatings, and how they can be used to enhance the properties of materials. In the fourth chapter, we examine the high-temperature corrosion of coal-based thermal power plants, gas turbines, and steam turbines, and how thermal spray coatings can be used to mitigate these issues. We also discuss the challenges associated with using thermal spray coatings in high-temperature applications. Chapter five explores how thermal spray coatings can be used to combat corrosion, wear, erosion, and abrasion in hydropower plants. This chapter outlines the different types of thermal spray coatings used in hydropower plants and how they can improve the efficiency and performance of the equipment. The sixth chapter provides a comprehensive review of the thermal spray coating technique, its applications, future scope, and challenges. It covers the basics of thermal spray coating, including the various techniques used in the process, the materials used, and the properties of the coatings produced. Chapter seven is dedicated to cold spray coating of nano-crystallization material, providing a critical review of the method, properties, and challenges associated with this technique. We examine the benefits and limitations of cold spray coating and the potential applications of this technology. In chapter eight, we provide an overview of orthopedic implant materials, the problems associated with these materials, and the different coating materials that can be used to enhance the biocompatibility and corrosion resistance of these implants. Chapter nine examines the issue of corrosion in medical devices and the different detection methods used to identify and prevent corrosion. This chapter provides an in-depth analysis of the different types of corrosion that can occur in medical devices and the impact they can have on patient safety. Finally, chapter ten explores how thermal spray coatings can be used to enhance the corrosion resistance and biocompatibility of implants. We examine the different types of coatings used in this application, their properties, and their potential impact on patient outcomes.

Overall, this book provides a comprehensive overview of thermal spray coatings, including their historical development, recent trends, and future scope. It explores the different techniques, materials, and applications of thermal spray coatings in various industries and provides critical insights into the challenges associated with this technology. It is hoped that this book will serve as a valuable resource for researchers, engineers, and professionals working in the field of thermal spray coatings.

Santosh Kumar
Chandigarh Group of Colleges
Mohali
Punjab
India

&

Virat Khanna
University Centre for Research & Development (UCRD),
Chandigarh University Punjab,
India